FFP2/FFP3 MASK production lines
A machine frame is used to feed the raw materials to the production machine for respiratory masks. Nose clips or braces are inserted in a parallel process. The welding of the materials to the basic shape of the mask is carried out by means of ultrasonic roll welding. The ear loops are ultrasonically welded in the next step. Then the masks are precisely formed and folded in the machine by means of a forming shoulder. The production process is completed by the final welding, the folding down of the ear loops and the cutting out of the respiratory masks.
Depending on the raw materials and production conditions, our respiratory mask production machine can produce up to 60 masks per minute. In a three-shift operation, this equates with between 80,000 and 90,000 masks per day.
Every one of the machine’s components meets the most stringent standards for problem-free operation and no downtimes.
PRODUCT SPECIFICATIONS
- Mask type : N95 / FFP2 / FFP3
- Mask size : 150 × 100 Mm
- Efficiency : 60 parts/min
Respiratory masks protect the wearer from various emissions, including fine dust, liquids, smoke and liquid mist. There are several protection classes which differ from one another, depending on their protective function, filter performance and maximum leakage. Our machine for the production of respiratory masks has all the prerequisites to produce FFP1 and FFP2 masks that comply with the international standards. FFP means filtering face piece.
BONETTO provides the best turnkey solutions for all your production needs.
Based on a modular structure and using standardized machine platforms Bonetto can garantee unbeatable flexibility and the maximum customization to satisfy every request.
TECHNICAL SPECIFICATIONS
| Ultrasonic Frequency | 15/20 Khz |
| Voltage | 400 V 50Hz |
| Machine size | 9230 mm X 1200 mm |
| Machine weight | 3500 Kg |
| Compressed air | 6 bar |
| Power supply | 19 KW |
| Cycle time | 60 Parts/Min |
| PLC | Siemens |
THE FULLY AUTOMATED MASK PROUCTION LINE MAINLY INCLUDES
- Feeding of filter material
- Folding
- Die cutting for filter insertion
- Nose bridge clamp feeding
- Mask forming
- Mask cutting
- Perimeter welding of multilayer fabrics
- Ear band welding
- Packaging
EQUIPMENT ADVANTAGES
- Short delivery time
- Reliable manufacturing concept with low maintenance needs
- High production efficiency, daily output up to 100,000 pieces
- Modular design, safe and easy operation, automatic alarm system
- Integrated intelligent operating system, one-man operation
DOWNLOAD :
Brochure Medical mask FFP2-FFP3
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